Process Control Technician (PCT)

Line of Business: Other Process Control Technician (PCT) – Southeast Region Reports To: Maintenance Manager and Electrical Supervisor Location: Heidelberg Materials-Southeast Region, Harleyville Position Summary The Process Control Technician (PCT) is responsible for installing, maintaining, troubleshooting, and optimizing process control systems and instrumentation across facilities within the HM Harleyville facility.

This role ensures reliable plant operations by supporting automation systems, control loops, and field instrumentation to maintain product quality, safety, and operational efficiency. Key Responsibilities Process Control & Automation Maintain and troubleshoot distributed control systems (DCS), PLCs, HMIs, and SCADA systems. Monitor process control loops and tune controllers to optimize performance and stability. Support system upgrades, configuration changes, and maintenance of control strategies.

Assist in implementing process improvements and automation solutions. Instrumentation & Equipment Maintenance Install, calibrate, and maintain field instruments such as: Flow, pressure, temperature, and level transmitters Control valves and actuators Analytical equipment (if applicable) Diagnose and repair instrumentation and electrical issues in a timely manner. Perform preventive and predictive maintenance activities.

Troubleshooting & Technical Support Respond to plant issues impacting process control systems and instrumentation. Work with operations and engineering teams to resolve process upsets and equipment failures. Analyze trends and data to identify root causes and recommend corrective actions. Compliance & Safety Ensure all work complies with company policies, safety standards, and regulatory requirements. Participate in safety audits, risk assessments, and incident investigations.

Follow lockout/tagout (LOTO) and other safety procedures. Documentation & Reporting Maintain accurate records of maintenance activities, calibrations, and system modifications. Update P&IDs, loop sheets, and control documentation as needed. Generate reports on equipment performance and maintenance metrics. Site Support Provide technical support during plant startups, shutdowns, and outages. Collaborate with cross-functional teams across sites to standardize best practices.

Qualifications Education Associate degree or technical certification in: Instrumentation & Controls Electrical Engineering Technology Automation or related field OR equivalent hands-on experience. Score of 75 or better on the NCCER Industrial Electrician test Experience 2–5+ years of experience in process control, instrumentation, or industrial maintenance. Experience in manufacturing, chemical, or industrial environments preferred. Technical Skills Knowledge of PLC programming (Allen-Bradley, Siemens, etc.).

Experience with DCS systems (e.g., Honeywell, Emerson DeltaV, Yokogawa). Strong understanding of process instrumentation and control loops. Ability to read and interpret: P&IDs Electrical schematics Loop diagrams Familiarity with calibration tools and diagnostic equipment. Soft Skills Strong problem-solving and analytical skills. Effective communication and teamwork abilities. Ability to work independently and manage multiple priorities. High attention to detail and commitment to safety.

Work Environment & Requirements Ability to work in industrial environments (heat, noise, confined spaces). Willingness to work overtime, weekends, and on-call rotations as needed. Physical ability to lift equipment and perform fieldwork tasks.

What We Offer $34.12 per hour Benefits through the Union for Medical, Dental, Vision and Pension Union paid vacation, sick leave and holidays Equal Opportunity Employer - Minority / Female / Veteran / Disabled Shaping the future, building successes Heidelberg Materials – your springboard into the future of the construction materials industry.

As a globally leading company in the construction sector, we manufacture one of the most widely used products, paving the way not only toward more sustainable production but also toward your personal success story. Our bold and innovative approach focuses on massive CO₂ reduction, efficient recycling technologies, and digital solutions – setting new standards for the industry. In our globally connected and locally rooted community, your ideas have the power to shape a better tomorrow for people.

With us, you’re not just shaping the industry’s future; you’re shaping your own. Let’s get to work! Heidelberg Materials is one of the world's largest integrated manufacturers of building materials and solutions with leading market positions in cement, aggregates, and ready-mixed concrete. We are represented in more than 50 countries with around 51,000 employees at almost 3,000 locations. At the centre of our actions lies the responsibility for the environment.

As the front runner on the path to carbon neutrality and circular economy in the building materials industry, we are working on sustainable building materials and solutions for the future. We enable new opportunities for our customers through digitalisation.